Introduction
Filtration is the removal of fine solid matter from a liquid by passage
through a septum or layer having small openings. It is one of the major
industrial application that concern a wide rang of industries; basic chemicals
(like sulfuric acid or caustic soda manufacturing), water treatment, food
and beverage industry.
In various branches of industry filtering operations are carry out to
have liquids with maximum clarity, within a shorter time and less efforts
and costs. It's not possible to reach this ideal results of filtration
without a filter aid.
Filter aid
Without using a filter aid the solid particles in the liquid will soon
accumulate on filtering surfaces and block them. Here it comes the necessity
of using it.
Filter aid is an inert material which can make a filtering layer (cake)
that transfers the actual filtering from the septum to the whole mass
of filter aid. Filtration occurs in the tiny pores formed by the fine
particles of filter aid.
The difference between filtrations with and without filter
aid
Filtration
|
WITH
FILTER AID
|
WITHOUT FILTER AID
|
- Fast filtration
|
- Filtration too slow
|
- Long Cycles
|
- Cycle too short
|
- Maximum clarity
|
- Clarity not good enough
|
- Very easy cleaning
|
- Filter very difficult to clean
|
PERLITE FILTER AID
Perlite is a unique filter aid made from volcanic rock which is expanded
and milled to a specific grades. The resulting filter aid is an extremely
pure, inert, white, lightweight material having a unique interlocking
structure with myriads of microscopic channels. It affords optimum flow
rates and sparkling clarity in filtered substances. Perltie does not impart
taste, odor or color to filtered liquids.
Therefore, it is excellent for filtering food, beverage and pharmaceutical
products.
MAJOR COST ADVANTAGE
Perlite filter aids provide the user with a density advantage of 20 -
50% over other filter aids which is an important consideration when comparing
costs. Perlite filter cake density is only 110 to 270kg/m3 . The dry density
of perlite filter aid ranges form 100 to 200 kg/m3. Experiences in a variety
of applications in many industries has shown that users of filter aids
can considerably reduce filtration costs without sacrificing performance
by converting to perlite filter aids.
USABLE
WITH STANDARD EQUIPMENTS
Perlite filter aid can be used with both pressure and vacuum filtration
equipment. When Perlite filter aids are used with rotary vacuum filters,
filter cakes exhibit less cracking than when other filter aids are used.
HIGH FLOW RATE
Due to their unique physical structure, Perlite filter aids offer high
flow rates with optimum clarity. They are especially applicable to highly
viscous liquids such as syrup or gelatinous slurries requiring fast flow
rates.
Productivity, clarity , and flow rates may be increased through the use
of perlite filter aids.
EASY CAKE RELEASE
Because they remain porous and do not compact, perlite filter aids afford
easy cake release at the completion of a filtration cycle. Not only does
this facilitate filter cleaning, but it reduces manpower requirements
and increases productivity.
NON HAZARDOUS WASTE
Perlite is not hazardous waste and can be easily disposed of. Some cakes
used for food processing can even be recycled as components in animal
feed.
PERLITE'S ADVANTAGES
- Optimum clarity of filtered product
- Variable flow rates
- No color, taste, odor
- Inert, Insoluble in acids.
- Safe - less than .1% silica.
- Non-hazardous.
- Usable with standard filter equipment
- Easy cake release
- Facilitates filter cleaning
- Less equipment abrasion
- Easier to handle
- Economical |
PHYSICAL PROPERTIES
|
Color
|
White
|
Free Moisture
|
0.5%
|
PH
|
6 - 8
|
Specific gravity
|
2.2 - 2.4
|
Bulk Density
|
110 - 145 kg/m3
|
Softening Point
|
870 - 1100C
|
Fusion Point
|
1280 - 1350C
|
Specific heat
|
0.2
|
Specific surface area
|
3.5 m2/g
|
Total pore diameter
|
58.2A
|
Soluble Iron
|
8.3ppm
|
Permeability
|
(Darcies) 3 - 4
|
Water Absorption
|
600ml/100g
|
|
GRANULE SIZE DISTRIBUTION
|
Mesh No.
|
Retained Weight %
|
Passing Weight %
|
30
|
trace
|
100
|
50
|
3
|
97
|
100
|
11
|
86
|
140
|
10
|
76
|
270
|
34
|
42
|
<270
|
42
|
0
|
|
CHEMICAL COMPOSITION
(wt%)
|
SiO2
|
72 - 76%
|
Al2O3
|
11 - 17%
|
CaO
|
0.5 - 2%
|
MgO
|
0.1 - 0.5%
|
Fe2O3
|
0.5 - 1.5%
|
K2O
|
4 - 5%
|
Na2O
|
3 - 4%
|
|
APPLICATIONS OF PERLTIE FILTER AID
Food Processing: |
|
|
- Cider
- Corn Syrup
- Fruit Juices
- Sugar
- Pectin
- Citric Acid
- Vegetable Oils
- Vegetable Juices
- Molasses
- Soft Drinks
- Casein |
|
|
Industrial:
- Water Treatmen
- Oil Recovery
- Pool Water Treatment
- Greases
- Solvent recovery
|
Chemical
- Inorganic Chemicals
- Resins
- Organic Chemicals
- Sulfuric Acid
- Polymers
- Polyethylene
- Adhesives
- Titanium Dioxide
- Fertilizers
- Waste disposal |
|
|
Paints/Coatings/Textiles
- Waxes
- Oils
- Varnish
- Gums
- Shellac
- Paint |
|